Our production

The main production of our meat is located in a glass house in Kemptthal, Switzerland - the first transparent meat production facility open to the public.

Old method

New process

Feeding and killing animals
Omit animals and produce meat scientifically from plants.
0%
less C02e
0%
less water
Required for the production of planted.steak compared to the average production of beef.

Our production process

In our production, we combine extrusion technology and fermentation to produce our products.
Extrusion technology has been used in the food industry since the 1960s to produce snacks, cereals or pasta. The latest innovations in extrusion are key to the second generation of plant-based meat, as they make it possible to transform plant-based proteins, which are spherical at the microscopic level, into a fibrous, elongated shape like animal muscle fibres. By combining extrusion and traditional fermentation, Planted can create larger, more complex, juicier and more tender pieces and add important micronutrients such as vitamin B12. Fermentation has a long tradition in food production, e.g. for wine, beer, salami, tempeh or sauerkraut. In all these foods, fermentation of the raw material with microbes such as fungi or bacteria leads to better taste and texture, greater safety or better nutritional value. We only use high-quality ingredients and go one step further to produce great-tasting products through a perfect process instead of using additives.

HOW IT WORKS

  • HARVEST

    The natural raw materials (e.g. peas, sunflowers, oats) for our meat are harvested by European farmers.

  • FLOUR FROM PLANTS

    Our partners process the abundant harvest into nutrient-rich flour - the perfect blend
    of plant proteins and fibers for further processing in our facilities in Kemptthal (CH).

  • EXTRUSION

    The flour mixture is put into the extruder where we mix it with water and rapeseed oil , knead and heat it.
    The technology of extrusion makes it possible to transform vegetable proteins into a fibrous, elongated form, like that of animal
    muscle fiber.

  • FERMENTATION

    Fermentation allows us to produce larger, more complex, juicier and more tender pieces, as well as add important micronutrients such as vitamin B12.

  • CUT

    Depending on the product, the fibrous meat is cut into bite-sized pieces.

  • MARINATING

    Depending on the product, we then add the appropriate marinade, which consists only of natural ingredients (e.g. spices, herbs, oil or lemon juice).

  • PACKAGING

    To guarantee the shelf life and quality of our meat, everything is hygienically and safely packaged and prepared for its journey to kitchens around the world.

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